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CLSSBB Certified Lean Six Sigma Black Belt (CLSSBB) Questions and Answers

Questions 4

Typically, which of the following actions is NOT used to reduce process cycle time?

Options:

A.

Analyzing current processes

B.

Reducing queue times

C.

Setting scheduling priorities

D.

Implementing activity-based costing

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Questions 5

Which of the following is not a Measure of Central Tendency?

Options:

A.

Geometric Mean

B.

Median

C.

Mode

D.

Arithmetic Mean

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Questions 6

If a process follows an exponential distribution with a mean of 25, what is the standard deviation for the process?

Options:

A.

0.4

B.

5.0

C.

12.5

D.

25.0

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Questions 7

Process data being used in the initial setup of a process are assumed to have a normal distribution. If the nominal (target) is set at the center of the distribution, and the specification limits are set at ± 3σ from the center, the Cpkis equal to

Options:

A.

0.25

B.

1.00

C.

1.33

D.

1.67

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Questions 8

In comparison to a full-factorial design of experiment (DOE), a traditional, one-at-a-time approach will

Options:

A.

miss interactions

B.

gain efficiencies

C.

save time

D.

cost less

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Questions 9

TRIZ is an acronym which refers to:

Options:

A.

a set of problem solving tools

B.

an organization of quality professionals

C.

an experiment using transitional results

D.

a Russian general responsible for creative thinking

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Questions 10

Which of the following types of variation is LEAST likely to occur in sequential repetitions of a process over a short period of time?

Options:

A.

Cyclical

B.

Positional

C.

Temporal

D.

Seasonal

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Questions 11

Find the value of (11) in the ANOVA table. Assume:

Options:

A.

Choices Not available (but this Question Answer E)

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Questions 12

Which of the following tools is used to identify potential events and contingencies for an implementation plan?

Options:

A.

PERT chart

B.

Process decision program chart

C.

Fishbone diagram

D.

House of quality

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Questions 13

For a line in an FMEA form a team has established the following:

Cost: $82

Severity: 7

Occurrence: 9

Detection: 4

Target date: 7 days

What should the risk priority number (RPN) be for this line:

Options:

A.

144,648

B.

252 C. 1764

C.

63

D.

none of the above

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Questions 14

Calculate the main effect of factor A:

Options:

A.

20

B.

25

C.

30

D.

40

E.

none of the above

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Questions 15

Which of the following statements is true about the theory of constraints?

Options:

A.

It views a system in terms of discrete processes.

B.

Most constraints are physical.

C.

Most constraints are the result of policies.

D.

It focuses on continuous improvement.

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Questions 16

You are a Project Manager wanting to compare on time delivery (%) of Team Leads across 4 teams, your choice of technique would be?

Options:

A.

Hypothesis Testing

B.

Histograms

C.

Pareto chart

D.

Box Plots

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Questions 17

When the design for assembly is being evaluated, all of the following factors should be considered EXCEPT design for

Options:

A.

manufacturability

B.

cost

C.

simplicity

D.

cycle time

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Questions 18

Which of the following is not one of the Lean R’s?

Options:

A.

Restart

B.

Remanufacture

C.

Redesign

D.

Recover

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Questions 19

In a certain sampling situation, ? = 0, ? = 0.08. The power of the sampling plan in this case is:

Options:

A.

0

B.

0.08

C.

1.00

D.

0.92

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Questions 20

What is the value of the test statistic?

Options:

A.

0.898

B.

1.251

C.

0.429

D.

3.57

E.

none of the above

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Questions 21

The following contingency table was developed for an organization.

On the basis of this information, what is the expected number of oil changes for Station 1?

Options:

A.

70

B.

76

C.

80

D.

100

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Questions 22

A robust design is one which:

Options:

A.

has high reliability

B.

has low maintenance frequency

C.

is simple to manufacture

D.

is resistant to varying environmental conditions

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Questions 23

A Black Belt is going to monitor the number of defects on different size samples. Which of the following control charts would be most appropriate?

Options:

A.

u

B.

np

C.

c

D.

p

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Questions 24

A set of data from a process has 8 readings per sample and 50 samples. The mean of the 50 sample means is 12.62. The mean of the 50 ranges is 0.18.Find the control limits for a median chart.

Options:

A.

12.52 and 12.72

B.

12.54 and 12.70

C.

0.02 and 0.33

D.

none of the above

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Questions 25

In Control chart interpretations, how many business rules (Shewart Rule's) will be used to interpret for stable process?

Options:

A.

5 Rules

B.

7 Rules

C.

6 Rules

D.

8 Rules

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Questions 26

Which of the following is defined as continuous, incremental improvement?

Options:

A.

Kanban

B.

Kaizen

C.

JIT

D.

Kaikaku

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Questions 27

Which of the following is NOT an advantage of using a median?

Options:

A.

Extreme values do not affect the median as strongly as they affect Mean

B.

A median can be calculated for qualitative descriptions

C.

Median is easy to understand

D.

Median can be calculated even for open-ended classes

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Questions 28

This table displays the inventory of fasteners in a storage cabinet. An item is selected at random from the fastener cabinet. Find the approximate probability it is size 3/4.

Options:

A.

.85

B.

.185

C.

.03

D.

.11

E.

none of the above

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Questions 29

A sample of size 50 from machine A has a mean of 18.2 and standard deviation 3.1. A sample of size 40 from machine B has mean 17.6 and standard deviation 2.8. Do these data indicate that the population for machine A has a larger mean? Assume the populations are normal.

Options:

A.

yes

B.

no

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Questions 30

If DPU = 0.022, the RTU is approximately:

Options:

A.

0.022

B.

0.078

C.

0.0022

D.

0.98 E. 0.098

E.

0.0098

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Questions 31

(Refer to the previous problem) To estimate the within treatment variance the experimenters would calculate the variances of:

Options:

A.

all 80 readings

B.

the five replications for each run

C.

the runs for which a factor is at its lowest level

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Questions 32

If the probability that an event will occur is 0.83, then the probability that the event will not occur is:

Options:

A.

0.17

B.

0.07

C.

0.6889

D.

1.20

E.

83%

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Questions 33

Find the value of (4) in the ANOVA table. Assume:

Options:

A.

16.4

B.

3.2

C.

18.6

D.

23.2

E.

4.54

F.

12.2

G.

0.525

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Questions 34

Find Cp and Cpk.

Options:

A.

1.21 and .85

B.

.85 and 1.21

C.

.35 and .63

D.

.63 and .42

E.

none of the above

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Questions 35

The following data were collected on the diameters of turned shafts: 2.506 2.508 2.505 2.505. These values are:

I. Attribute data

II. Discrete data

III. Variables data

IV. Continuous data

Options:

A.

I and II A stable, normally distributed process with specification 3.50 .03 has = = .016. What percent of the production violates specification?

B.

I only

C.

II only

D.

I and IV

E.

III and IV

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Questions 36

Customer requirement #3 has a ______________ relationship with technical feature #3.

Options:

A.

strong

B.

moderate

C.

weak

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Questions 37

A team has been asked to reduce the cycle time for a process. The team decides to collect baseline data. It will do this by:

Options:

A.

seeking ideas for improvement from all stakeholders

B.

researching cycle times for similar processes within the organization

C.

obtaining accurate cycle times for the process as it currently runs

D.

benchmarking similar processes outside the organization

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Questions 38

The operators of a manufacturing cell work out a more orderly arrangement for tool storage and establish a schedule to maintain cleanliness on a daily basis. These improvements are best described by which approach to problem solving?

Options:

A.

5S

B.

Poka yoke

C.

Kaizen

D.

PDCA

E.

Re-engineering

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Questions 39

A quality engineer employed by a hospital is asked to improve the process of medication storage in locked cabinets near patient doors. One defect that occurs rarely is that the medication caddy is left out when the cabinet is relocked. The engineer installs a gravity activated arm that will not permit the door to close when the caddy isn’t inside.

This improvement is best described by which approach to problem solving?

Options:

A.

5S

B.

Poka yoke

C.

Kaizen

D.

PDCA

E.

Re-engineering

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Questions 40

The Toronto plant produces appliances in the following distribution: Type A 23% Type B 42% Type C 35% A random sample of 300 appliances from the Texas plant has the following distribution: Type A 73 Type B 111 Type C 116 Is the distribution of appliances at the Texas plant the same as that at the Toronto plant?

Options:

A.

yes

B.

no

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Questions 41

A team working with a plant relocation is tasked with designing a process for moving 180 pieces of equipment. Incoming orders may need to be filled during the move at either the old site or the new one. Transportation equipment availability is uncertain. Construction schedules at the new site is very weather dependent. The team designs a chart that attempts to cover these and other contingencies with appropriate measures dealing with each.

The tool best fitted for this task is:

Options:

A.

Affinity diagram

B.

Inter-relationship digraph

C.

Tree diagram

D.

Process decision program chart

E.

Matrix diagram

F.

Prioritization matrix

G.

Activity network diagram

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Questions 42

A team wants a technique for improving consistency of assembly operations. They should use:

Options:

A.

written and diagrammed work instructions

B.

flow charts and process maps

C.

cause and effect diagrams

D.

Pareto chart

E.

relationship matrix

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Questions 43

The primary metric for a project is reduced cost for process A .A consequential metric could be:

Options:

A.

reduced cycle time

B.

reduced scrap rate

C.

reduced set-up time

D.

all the above

E.

none of the above

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Questions 44

A team wants a technique for displaying the connection between various customer needs and various features on a product. They should use:

Options:

A.

written and diagrammed work instructions

B.

flow charts and process maps

C.

cause and effect diagrams

D.

Pareto chart

E.

relationship matrix

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Questions 45

A team wants a technique for determining and displaying priorities based on frequency of various defect types. They should use:

Options:

A.

written and diagrammed work instructions

B.

flow charts and process maps

C.

cause and effect diagrams

D.

Pareto chart

E.

relationship matrix

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Questions 46

The leader in the quality movement who recommended that organizations “eliminate numerical quotas for the work force and numerical goals for management”:

Options:

A.

Juran

B.

Ishikawa

C.

Crosby

D.

Feigenbaum

E.

Taguchi

F.

none of the above

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Questions 47

Intuitively, which factor A or B seems most likely to be significant?

Options:

A.

A

B.

B

C.

C

D.

neither

E.

both about equally significant

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Questions 48

This table displays the inventory of fasteners in a storage cabinet. An item is selected at random from the fastener cabinet.

Find the approximate probability it is a 1/2 inch bolt.

Options:

A.

.65

B.

.30

C.

.09

D.

.35

E.

none of the above

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Questions 49

Find the value of (8) in the ANOVA table. Assume:

Options:

A.

16.4

B.

3.2

C.

18.6

D.

23.2

E.

4.54

F.

12.2

G.

0.525

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Questions 50

The quality leader responsible for the term Total Quality Management (TQM):

Options:

A.

Juran

B.

Ishikawa

C.

Crosby

D.

Feigenbaum

E.

Taguchi

F.

none of the above

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Questions 51

A team’s goal is to improve information flow in a payroll function. They make thirty-three Post-It® notes, each listing an issue for further investigation. After some discussion, they group them into four categories: mandated record keeping, privacy concerns, insurance concerns and transfer concerns.

This grouping process is best described by which approach to problem solving?

Options:

A.

Affinity diagram

B.

Inter-relationship digraph

C.

Tree diagram

D.

Process decision program chart

E.

Matrix diagram

F.

Prioritization matrix

G.

Activity network diagram

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Questions 52

A project that lacks a clear definition of its scope and boundaries runs the risk of:

Options:

A.

straying from the intended path

B.

trying to solve unrelated problems

C.

having difficulty in collecting baseline data

D.

suffering morale problems

E.

all the above

F.

none of the above

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Questions 53

SCENARIO

A Six Sigma team is measuring the moisture content of corn starch as it leaves the conveyer belt of a dryer. They collect one sample four cups of starch at times indicated in the chart at fixed locations labeled A, B, C, and D across the end of the belt. See the diagram below.

After some more work on the dryer, additional data are collected which when plotted looks like this:

Which type of variation dominates?

Options:

A.

within sample

B.

sample to sample within the hour

C.

hour to hour

D.

none of the above

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Exam Code: CLSSBB
Exam Name: Certified Lean Six Sigma Black Belt (CLSSBB)
Last Update: May 3, 2024
Questions: 227
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